Responsive approach to water utility on-site support during the COVID-19 pandemic.

Mission critical systems, such as water purification systems, require secure and reliable data networks to ensure they perform efficiently, effectively and without interruption. At some of Anglian Water’s sites (GB), there was automation equipment that was installed over 30 years ago. This was problematic, as it did not provide suitable infrastructure for the transition to modern IP based communication networks. For example, replacing the existing programmable logic controllers (PLC), which was required, made them incompatible with the existing data networks and created the need for the entire automation system to be upgraded at the same time. A key benefit of upgrading the system would be an increase in network redundancy and consequently the reliability of their service for customers. It would also provide Anglian Water with holistic monitoring of the system and access to real time data.

In the autumn of 2019, Anglian Water wanted to upgrade the data networks for one of their sites and enlisted the help of Westermo. The network connected ten remote pumps back to a main water plant near Kings Lynn using a series of RS485 cables. One option was to simply replace the existing ageing data communications equipment with similar devices, but that would not satisfy the requirement for network redundancy and modernisation. In addition, the company wanted to use the existing cables to minimise the cost of the project and to implement a 4G network to provide communication redundancy.

Collaboration on this project started when engineers from Anglian Water attended a Westermo Certified Engineer training course to help them gain the knowledge needed to upgrade their existing data communications network. This led to the development of a network diagram to determine the full scope and significance of this specific project, and it was decided that they would get support from Westermo to design and configure the network.

Network design and installation phases
Working with Anglian Water engineers, Westermo designed a data network that utilised the existing multiplexer network and RS-485 cables to provide a backbone for Ethernet communication, and added a new 4G cellular network to provide redundancy. With this design, the network could continue to function using the 4G communications and a primary link could be added as they went, allowing commissioning, testing and firewalls to be implemented on a `per site’ basis. Once the single-pair high-speed digital subscriber line (SHDSL) was operating, the Westermo Wolverine line extenders would automatically reconfigure the network to operate via the SHDSL.

The importance of this project was evident throughout the design phase due to it supporting a live, mission critical system. The solution needed to be implemented within a tight schedule and start immediately without any issues. Collaboration was key to properly understand the network requirements. Most importantly, the remote pumping stations needed to remain fully operational during commissioning.

The network is constructed predominantly of Westermo WeOS devices, which are using the non-propriety open shortest path first (OSPF) routing protocol and support virtual private networks (VPN). OSPF provides a mechanism to select different paths for network traffic and the VPN provides an added layer of security for the network. This complex setup required a clear understanding of the network structure to determine how the data will be routed should there be a failure at any point on the SHDSL.

To help the customer commission the network, Westermo provided supporting documentation, which was produced using Westermo’s WeConfig software configuration tool. The report function of the software pulled together the whole network to present a clear overview, providing confidence during testing and commissioning stages. WeConfig also allowed a full backup of the whole site in one sweep, and a detailed overview of physical connections.

Each site required Anglian Water to install new external antennas to provide them with suitable 4G coverage. Once the 4G network was available and operating, this allowed the twisted pair cables to be updated one at a time. Once the SHDSL links were commissioned, the network could reroute traffic, via the SHDSL backbone to Anglian Water’s central site.

Unexpected circumstances during commissioning
The 4G network was included in the plan simply to provide redundancy, but it offered an unexpected benefit. During commissioning of the network, the global COVID-19 pandemic hit the world. This made it very difficult for support personnel to go on-site safely and accelerated the need for remote management to monitor the sites.

Fortunately, the new network was designed and configured to enable remote access, using the 4G communications. Originally this was to support network management tasks, but this also provided a method for engineers to remotely connect to the network from within the Anglian Water system to assist with any technical issues during and after the network was configured. Westermo technical engineers were able to provide support to the customer, via this method, ensuring the network was up and running and all members of staff involved were safe.

Foto Jonas Bilberg

Monitoring the System
In addition to designing the network and configuring the network devices, Westermo also configured the ability to monitor the 4G communications and SHDSL port status using Simple Network Management Protocol (SNMP). By monitoring the network, Anglian Water could determine if the connection was using the primary Ethernet backbone or 4G cellular network. This helps them understand if a fault has occurred on one of the SHDSL lines.

Additional support
Once the network was in place and operating, firewalls were added. Due to the pandemic, it was not possible to have support on-site when adding the firewalls, which meant remote support was the only option. Every firewall modification had to be carefully planned to ensure that support engineers were not locked out during testing. Configuration of the firewalls was performed using commands via the 4G communications. Configurations of the firewalls was completed at the central site first to ensure that communication to all of the remote sites was working correctly, before rolling out a full secure network. The remote sites were then added one at a time to reduce risk. Implementing the firewalls was challenging both for Anglian Water and Westermo, with every command needing to be accurate. Ultimately, configuration of the firewalls was successful and going forward has provided the customer confidence that the network is secure.

“We felt fully supported by Westermo throughout design and installation. We are delighted we now have an upgraded, supportable system in place and that this was achieved during extremely challenging times. Collaboration between all parties has made this a success”, explained Charlie Pritchard, Infrastructure Project Manager at Anglian Water.

Products used in application
In total, twelve Wolverine DDW-142 and DDW-225 line extenders were installed to enable the existing cables to be reused to create effective Ethernet networks over long distances to the remote sites. The Wolverines use SHDSL technology, which makes it possible to reuse many types of pre-existing copper cables which can lead to considerable financial savings. All Wolverine devices are powered by Westermo’s WeOS operating system, which enables complex networking functions to be configured easily.

MRD-455

Ten of Westermo’s MRD-455 routers were installed, one at each site, to create the 4G network. As well as forming the 4G network, the cellular routers provide a gateway to the IP network, and a unique method for port forwarding to allow remote support and monitoring. A Westermo RedFox RFI-211-T3G industrial routing switch was installed at the central site, providing the necessary layer 3 functionality required for this type of application. All the Westermo devices were delivered pre-configured to save time and reduce project risk.

Result
Once installed, the network immediately operated correctly, which can be attributed to the careful planning and collaboration between Anglian Water and Westermo. Despite the challenges caused by the COVID-19 pandemic, Westermo was able to develop a stable, secure and ultra-robust network with remote access support as an alternative to on-site support. This has ensured the network has operated smoothly without any interruptions. As a result of this successful network upgrade, the local area can continue to enjoy clean and uninterrupted water supply every day.

@westermo  @AnglianWater @HHC_Lewis#Pauto #PLC #water

Automate image-based inspection with artificial intelligence.

High demands on products as well as high time and cost pressure are decisive competitive factors across all industries and sectors. Whether in the food or automotive industry quality, safety and speed are today more than ever before factors that determine the success of a company.

Zero-defect production is the goal. But how can it be guaranteed that only flawless products leave the production line? In order to make quality inspection as efficient, simple, reliable and cost-effective as possible, the German company sentin GmbH develops solutions that use deep learning and industrial cameras from IDS to enable fast and robust error detection. A sentin VISION system uses AI-based recognition software and can be trained using a few sample images. Together with a GigE Vision CMOS industrial camera from IDS and an evaluation unit, it can be easily embedded in existing processes.

High demands on products as well as high time and cost pressure are decisive competitive factors across all industries and sectors. Whether in the food or automotive industry – quality, safety and speed are today more than ever before factors that determine the success of a company. Zero-defect production is the goal. But how can it be guaranteed that only flawless products leave the production line? How can faulty quality decisions, which lead to high costs, be avoided? In order to test this reliably, a wide variety of methods are used in quality assurance.

A visual inspection with the human eye is possible, but it is often error-prone and expensive: the eye tires and working time is costly. A mechanical test, on the other hand, is usually accompanied by complex calibration, i.e. setting up and adjusting all parameters of both software and hardware in order to detect every error. In addition, product or material changes require recalibration. Furthermore, with the classic, rule-based approach, a programmer or image processor must program rules specifically for the system to explain to the system how to detect the errors. This is complex and with a very high variance of errors often a hardly solvable Herculean task. All this can cost disproportionately much time and money.

In order to make quality inspection as efficient, simple, reliable and cost-effective as possible, sentin GmbH uses IDS industrial cameras and deep learning to develop solutions that enable fast and robust error detection. This is because, in contrast to conventional image processing, a neural network learns to recognize the features on the basis of images themselves. This is exactly the approach of the intelligent sentin VISION system. It uses an AI-based recognition software and can be trained on the basis of a few sample images. Together with a GigE Vision CMOS industrial camera from IDS and an evaluation unit, it can be easily embedded in existing processes.

Application
The system is capable of segmenting objects, patterns and even defects. Even surfaces that are difficult to detect cannot stop the system. Classical applications can be found, for example, in the automotive industry (defect detection on metallic surfaces) or in the ceramics industry (defect detection by making dents visible on reflecting and mirroring surfaces), but also in the food industry (object and pattern recognition).

Depending on the application, the AI is trained to detect errors or anomalies. With the latter, the system learns to distinguish good from bad parts. If, for example, a surface structure is inspected, see metal part in the automotive industry or ceramic part, errors are detected by Artificial Intelligence as deviations from a comparison with reference images. By using anomaly detection and pre-trained models the system can detect defects based on just a few sample images of good parts.

The hardware setup required for the training and evaluation consists of an IDS industrial camera and appropriate lighting. The recognition models used are trained using reference images. For example, a system and AI model was configured for the error-prone inspection of fabric webs in the textile industry. A difficult task, as mistakes can be very subjective and very small. The system camera for optimum image material of textiles and web materials was selected together with IDS on the basis of specific customer requirements. A GigE Vision CMOS camera (GV-5880CP) was selected, which provides high-resolution data, triggered with precise timing, for accurate image evaluation.

The system learns what constitutes a “good” fabric structure and knows already from a few shots of the fabric what a clean and flawless product looks like. For quality inspection, the image captured by the IDS Vision CP camera is then forwarded via GigE interface to an evaluation computer and processed with the recognition model. This computer can then reliably distinguish good/bad parts and highlight deviations. It gives an output signal when an error is found. In this way, slippage and pseudo rejects can be reduced quickly and easily.

Slippage is the proportion of products that do not meet the standard but are overlooked and therefore not sorted out, often leading to complaints. Pseudo rejects, on the other hand, are those products that meet the quality standard but are nevertheless incorrectly sorted out.

Both hardware and software of the system are flexible: For multiple or wider webs, additional cameras can easily be integrated into the setup. If necessary, the software also allows for re-training of the AI models. “Experience simply shows that a certain amount of night training is always necessary due to small individual circumstances. With pre-trained models from our portfolio, you need fewer reference images for individualization and post training,” explains Christian Els, CEO and co-founder of sentin. In this case, the images show the structured surface of a fabric and a small anomaly on it, which was filtered out in the image on the right:

Anomaly extracted from a recording of a substance (sentin GmbH)

Camera
Extremely accurate image acquisition and precise image evaluation are among the most important requirements for the camera used. Perfectly suitable: The GigE Vision CMOS camera GV-5880CP. The model has a 1/1.8″ rolling shutter CMOS sensor Sony IMX178, which enables a very high resolution of 6.4 MP (3088 x 2076 px, aspect ratio 3:2). It delivers frame rates of up to 18 fps at full resolution and is therefore ideal for visualization tasks in quality control. The sensor from the Sony STARVIS series features BSI technology (“back-side-illumination”) and is one of the most light-sensitive sensors with a low dark current close to the SCMOS range (Scientific CMOS). It ensures impressive results even under very low light conditions. Thanks to the sensor size of 1/1.8″, a wide range of C-Mount lenses is available for the GigE Vision camera model GV-5880CP. “In addition to resolution and frame rate, the interface and the price were decisive factors in the decision for the camera. The direct exchange with the IDS development department has helped us to reduce the time needed for camera integration,” says Arkadius Gombos, Technical Manager at sentin. The integration into the sentin VISION system is done via GenTL and a Python interface.

The GigE Vision camera GV-5880CP from IDS ensures precise image acquisition and accurate image evaluation when inspecting fabric webs. (sentin GmbH)

Conclusion
Automated, image-based quality control with Artificial Intelligence offers many advantages over human visual inspection or conventional machine vision applications. “In AI-based image interpretation, the aim is to create images on which humans can see the error, because then the AI model can do it too,” concludes Christian Els. The system learns to recognize the requirements of the product similar to a human being. But the human brain is beaten at any time by an artificial intelligence in terms of consistency and reliability. Even if the brain is capable of remarkable peak performance, an AI can recognize much more complex error patterns. The human eye, on the other hand, cannot stand up to any camera in terms of fatigue and vision. In combination with deep-learning recognition software, the image processing system therefore enables particularly fast and accurate inspection. Depending on the application, image acquisition and evaluation can take place in just a few milliseconds.

The system can also be applied to other areas such as surface testing. Similar applications are e.g. the testing of matte metal/coatings surfaces (automotive interior), natural materials (stone, wood) or technical textiles such as leather. Scratches, cracks and other defects on consumer goods can thus be detected and the respective products sorted out. Exclude quality defects and produce only “good stuff” – an indispensable process within the framework of quality assurance. IDS cameras in combination with the deep learning supported software of sentin GmbH significantly optimize the detection of defects and objects in quality control. This allows the personnel and time expenditure for complaints and rework, as well as pseudo rejects, to be significantly reduced in a wide range of industries and areas.

• See information on other IDS Imaging products. – published on the Read-out Signpost.

@sentin_ai @IDS_Imaging #mepaxIntPR #PAuto #Food

Post pandemic environmental monitoring

Matt Dibbs, Managing Director Meteor Communications Ltd., explains how the Coronavirus pandemic presented significant challenges to the collection of environmental data. However, by utilising novel technology, British water companies and the Environment Agency have been able to continue gathering water quality data in locations from Cornwall to Cumbria. Matt believes that this provides a template for environmental monitoring on the future.

The Coronavirus pandemic presented significant challenges to the collection of environmental data. However, by utilising novel technology, water companies and the Environment Agency have been able to continue gathering key data in locations from Cornwall to Cumbria.

Water quality monitoring
The British Environment Agency and water utilities have statutory obligations to protect and enhance water resources; and in order to fulfil these obligations they undertake large numbers of measurements to establish baseline data, detect trends, monitor mitigation measures, and identify sources of pollution from both point and diffuse sources. This involves making a range of measurements; either collecting samples for laboratory analysis or employing portable instruments in the field. To support these activities, rapidly deployable, automatic, remote monitoring systems have also been developed to provide real-time access to data 24/7.

The Environment Agency’s Environmental Sensor Network (ESNET) is operated by the National Laboratory Service. This agile monitoring capability of over 150 sites is providing a template for sustainable, resilient, environmental monitoring. ESNET is comprised of modular water quality monitoring systems that can be quickly and easily deployed at remote sites. The telemetry modules and website capability are developed and supplied by Meteor Communications Ltd.

The laboratory analysis of samples is vitally important and allows industry and regulators to analyse for an extensive array of parameters. These samples inform a better understanding of longer term trends and facilitate the monitoring of trace and emerging pollutants. However, water bodies are highly dynamic environments. Precipitation, flow and the intermittent or diurnal nature of process and agricultural effluents mean that in some circumstances it is necessary to employ enhanced high-resolution monitoring techniques to provide evidence upon which informed operational and policy decisions can be made.

Real-time, high-resolution water quality monitoring systems
The Environment Agency uses two main types of continuous water quality monitors; a fixed, cabinet or kiosk based system (right), and a portable version which is housed in a rugged case (below). Evidence from these systems is utilised by environment planners, ecologists, fisheries and environment management teams across the agency. These continuous water quality monitoring systems have been developed and refined over the last 20 years, so that they can be quickly and easily deployed at almost any national location; delivering data via telemetry within minutes of installation. This high-intensity monitoring capability substantially improves the temporal and spatial quality of data. The rapid deployment of these monitors now enables the agency to respond more quickly to pollution events.

Each system is built around a battery-powered multi-parameter water quality sonde; situated in the river or located in a bankside flow-through chamber, with samples being taken at 15 minute intervals. Typically, the sondes are loaded with sensors for measuring parameters such as dissolved oxygen, temperature, pH, conductivity, turbidity, ammonium, Blue Green Algae and chlorophyll. Additionally, the systems can incorporate an automatic sampler which can be triggered when pre-determined conditions arise. This means that event-triggered samples can be made available for subsequent laboratory investigation.

Measured data is transferred securely to the Meteor Data Cloud, where stakeholders access graphical, tabular and geospatial views to see live readings and retrieve recorded data. With this customisable data presentation, managers are able to communicate evidence in a form which is more accessible and meaningful to public representatives, interest groups and stakeholders. This also enables bodies such as the Environment Agency to promote the use of open data, providing live data links, advice and services to a diverse range of public groups and organisations such as flood awareness groups, rivers trusts and angling organisations.

During the coronavirus pandemic the Environment Agency collected over 16,000 samples per day using ESNET and the cloud-based viewer was made available to all water quality practitioners across the Defra family, as well as a wide range of external bodies.

The advantages of remote monitoring networks
By collecting data automatically; the volume of evidence increases dramatically, furthermore, such systems are resilient to the effects of issues such as a lockdown; because monitoring practitioners are able to collect and assess data; even if they are isolated at home.

In recent years, sensors and water quality sondes have undergone significant development to improve reliability and extend the period between service and calibration. Meteor Communications provides a comprehensive maintenance program for customers on a monthly basis and freshly calibrated units are constantly in circulation within the ESNET system.

Continuous monitoring enables the detection of transient spikes that can arise from pollution incidents; helping to raise timely alarms and identify ongoing sources of pollution. This evidence can be used to develop informed interventions by stakeholders in industry and agriculture, and to enable the adoption of practices that improve water quality.

Integrated systems such as those operated in the Thames Valley catchment are able to track pollution events as they move with the river, which means for example, that water treatment plants can adjust their intakes accordingly.

Tidal water presents a major monitoring challenge because large volumes of saline water are constantly moving back and forth, which significantly complicates the comparison of measurements at one point on the river. So, for example, a measurement at one location at 9am is not directly comparable with another measurement at 9am a week later, because one might be taken at low tide and the other at high tide. The transient effects of CSO’s and algal activity further complicate the picture. Water quality scientists at the Environment Agency have therefore worked closely with Meteor Communications to develop a software-based monitoring system, known as ‘Half Tide Correction’ (HTC). In simple terms, this corrects for the effects of the tide and allows assessment of the underlying water quality.

Continuous, accurate and robust data allows managers to assess the impact of developments and remediation measures. Good data, used as evidence, informs the evaluation of investments and leads to better decision making.

The ESNET network also provides image acquisition, and the Environment Agency and others have deployed over 600 ESNET camera sites. These remote cameras are used to continuously monitor a wide range of flood defence infrastructure and assets; rapidly detecting blockages or overflows and avoiding the need for unnecessary and costly site visits.

ESNET systems also provide an essential tool for measuring the effectiveness of Natural Flood Management (NFM) schemes. In Oxfordshire for example, working with a wide range of partners in the Evenlode catchment, the systems are helping to evaluate the effectiveness of NFM measures for the local community and other stakeholders.

Utilities – final effluent monitoring
The flexibility of the ESNET systems makes them ideal for monitoring water quality at waste water treatment works. The responsibility for monitoring discharges rests with the operators themselves under the terms of operator self-monitoring (OSM) agreements. OSM is now delivered by a spot sampling regime supported by real time monitors, so an opportunity exists for all stakeholders to benefit from the advantages of continuous monitoring.

A British water company is now operating 130 ESNET final effluent monitoring systems across their business. These sites have continued to operate during the COVID-19 lockdown providing operators and managers with vital data with which to assess performance and compliance during this challenging period.

Summary
Recent advances in technology have enabled the development of continuous monitoring systems that are quick and easy to install. The portable ESNET system is routinely commissioned in less than an hour, and the pumped kiosks can usually be installed within half a day.

With little or no capital works necessary prior to the installation of an ESNET system, continuous, easily accessible, multi-parameter data can be established quickly and cost effectively. Real-time monitoring means less travel, less time on site and a lower carbon footprint. Real time data can also be provided to stakeholders, timely alarms triggered and monitoring can continue unaffected by the impact of viral pandemics.

@MeteorComms @_Enviro_News #PAuto #Water #coróinvíreas #COVID19 #coronavirus

Real-time access to Antarctic tide data.

One of the most important challenges, when designing monitoring facilities in remote locations, is resilience. Remote tide gauge systems operate in extremely harsh environments and require robust communications systems that almost never fail and are capable of storing large amounts of data locally as an extra protection for data. Scientists from the National Oceanography Centre (NOC) are therefore upgrading the South Atlantic Tide Gauge Network (SATGN) to include the latest low power dataloggers with built-in satellite telemetry capability – the SatLink 3 from OTT Hydromet.

Installation at Vernadsky 1400KM south of Argentina

The SATGN is maintained and operated by the National Oceanography Centre, which is the British centre of excellence for sea level monitoring, coastal flood forecasting and the analysis of sea levels. It is the focus for marine water level research in Britain and for the provision of advice for policy makers, planners and coastal engineers.

Satellite telemetry is becoming increasingly popular in many other parts of the world. “Some government and non-commercial organisations are able to utilise a variety of satellites free of charge,” explains OTT’s Nigel Grimsley. “However, the cost of transmitting data via satellite has reduced considerably recently, and now rivals the cost of cellular communications.”

The SATGN measures sea levels in some of the most remote places on Earth. Monitoring sites include Antarctic locations such as Rothera and Vernadsky; located around 1,400km below the southern tip of Argentina. Prior to the installation of this network there was a lack of information on sea level variations in the Southern Atlantic and a bias in tide gauge records towards the more densely populated Northern hemisphere. Over the last 30 years data from the SATGN have improved estimates of global sea level change, such as those reported by the Intergovernmental Panel on Climate Change.

The NOC at Liverpool operates and maintains the SATGN providing near real-time sea level data for operational purposes and scientific research. This has helped to provide a long-term sea level record that is used by British scientists and the wider scientific community to monitor the Antarctic Circumpolar Current (ACC) variability. The data is also being used to help in the ‘ground truthing’ of satellite altimetry as well as the evaluation of climate variability on various timescales including longer term changes. In addition, the data is being used by local communities to provide essential information for both government and port authorities.

Monitoring/telemetry system upgrade
In recent years, the SATGN has undergone a refurbishment programme to reduce running costs and to safeguard local populations and infrastructure by providing tsunami monitoring capability and improving resilience. These new gauges couple Global Navigation Satellite System (GNSS) land level monitoring technology with tsunami capable radar and pressure sensors, transmitting data in near real-time by satellite based communications systems to operational monitoring centres.

As part of this NOC ongoing program, the tide gauges’ main datalogger and transmitter have been upgraded to incorporate OTT’s new Sutron SatLink3. The first site to receive this upgrade was the Vernadsky station located in Antarctica, which is now operated by Ukrainian scientists and is soon to be followed by the tide gauge at King Edward point, on the South Georgia islands.

A further advantage of the upgrade is the SatLink3’s ability to communicate via Wi-Fi with wireless devices, including smart phones, tablets and computers. This means that local staff can connect wirelessly to the logger from a few metres away, which is a major advantage during inclement weather conditions.

Sensors
The SatLink3 datalogger is capable of accepting readings from a wide variety of sensors, with 2 independent SDI-12 channels, 5 analogue channels, one 4-20 mA channel and 2 digital inputs. The Vernadsky station includes a barometric pressure sensor, a radar level sensor installed over a heated/insulated stilling well (keeps the inner core free of ice) and two OTT PLS pressure level sensors which provide accurate measurements of water depth.

Tide Gauge Hut at Vernadsky

The network is using the Geostationary Operational Environmental Satellite (GOES) to transmit data. GOES is operated by the United States’ National Oceanic and Atmospheric Administration (NOAA)’s National Environmental Satellite, Data, and Information Service. One minute averaged data is transmitted every 15 minutes. The data is then made freely available on the IOC Sea Level Station Monitoring Facility web site.

Summary
By upgrading to the SatLink3 logger/transmitter, the NOC is enhancing the resilience of the South Atlantic Tide Gauge Network. Jeff Pugh from the Marine Physics and Ocean Climate Group at the NOC, says: “The data from this network informs models that assist with projections relating to climate change, and others which provide advance warnings that can help protect life and property. Given the remote locations of the monitoring sites, it is vitally important, therefore, that the instruments are extremely reliable, operating on low power, with very little requirement for service or spares. By transmitting almost live data via satellite, these monitoring systems enable the models to deliver timely warnings; advance notice of tsunami, for example, can be of critical importance.”

@_Enviro_News @NOCnews #OTThydromat #Environment #PAuto

 

 

Tyre automated tirelessly.

2D-code readers get automation rolling

Autarky Automation is one of the leading British developers and manufacturers of automation and conveyor systems. To meet the demanding requirements on an automated tyre system, Autarky opted for the latest 2D-code readers from Leuze.

Figure 1: Automated conveyor application at Tyre-Line from assembly identification to tire inflation

A large part of what Autarky Automation offers is in the area of modular conveyor technology. Here, Autarky offers a wide range of standardized components and accessories. The company thereby contributes to minimizing project planning times and assembly costs. A good example of this is the project for Tyre-Line: Since 1984 the company has been supplying the industry with wheel and tire assemblies – from wheelbarrows to high-performance sports cars.

The task: conveyor system for tyre inflation.
For a long time, the tire line at Tyre-Line operated with a simple tire inflation device for standard steel wheel sets. The tires for high-end alloy wheels were inflated manually. Due to increasing growth in orders, a Hofmann tire filling machine was purchased that could handle the complete range of wheel and tire assemblies.

The entire process of storing and retrieving assemblies in the machine was now to be automated. Autarky won the tender to produce a suitable conveyor system and relied on Leuze.

Attached to each wheel and tire assembly at Tyre-Line is a slightly adhesive bar code label. It would have been too complicated for Tyre-Line to affix the label at exactly the same location on each assembly. Autarky was therefore charged with developing a solution that could reliably read the bar code. And could do so at any location and at any position over the entire width of the conveyor belt.

“A round object that always looks the same independent of its position is a true challenge for a code reader.

“Proper identification of the assemblies was, however, of decisive importance for the success of the line: the detection of the bar code information needed to tell the Hofmann machine which assembly is approaching and, thus, what air pressure is necessary. That’s why it was so important to select the best possible code reader for this task,” explains Brad North, managing director of Autarky. To solve this problem, Autarky turned to the Sensor People at Leuze.

The solution: the DCR 200i from Leuze.
After discussing the application with the Leuze experts, we selected the DCR 200i 2D-code reader,” explains North. Leuze, a leading manufacturer of bar code readers with more than 50 years of experience, developed this model especially for fast and omnidirectional reading of 1D- and 2D-codes.

“We mounted three devices on a strap arrangement at the optimum angle and height so that the bar code could be read at any position on the assembly and the conveyor belt.

“In combination with the existing PROFINET communication network, the DCR 200i 2D-code readers from Leuze detect data on the bar code. This is then passed on to the Hofmann machine.” Autarky had already used hundreds of standard bar code readers and photoelectric sensors from Leuze. “Our longstanding cooperation with Leuze and the good service made the decision easy for us,” says Brad North.

The DCR 200i camera-based code reader is used to detect and identify bar codes, stacked codes and Data Matrix codes. It is characterized above all by its very fast reading performance. The DCR 200i achieves speeds of up to 6 m/s. It reliably reads 1D- and 2D-codes omnidirectionally. It plays no role here whether they are printed or directly marked, static or moving, inverted or mirrored. This is ensured by the fast imager, the integrated high-performance LED illumination, as well as the high resolution in combination with
a very high depth of field.

In the stainless steel housing model with degree of protection IP69K/IP67, the DCR 200i can be cleaned without problem and even used in harsh environments.

Its compact design, its fastening concept and its simple handling means that the DCR 200i can be integrated easily and quickly in a wide range of different applications. This applies to its mechanical installation as well as its commissioning and configuration.

Figure 2: Assembly identification using 2D bar code readers from Leuze

The code readers of the DCR 200i series are operated and configured using the graphical user interface of the integrated Leuze webConfig tool via an Ethernet interface. An external program is not required. The DCR 200i can be put into operation by the user in just three minutes using the configuration wizard. Moreover, the teach function is also a possibility. This is run using the two buttons on the control panel of the DCR 200i in combination with a smartphone app developed by Leuze for configuration.

“Today, a wheel and tire assembly passes through the inflation machine every seven seconds. In addition to the sheer speed, Tyre-Line also benefits from an increased inflation accuracy and repeatability. Because the automated system has eliminated any possibility for human error.”
The conclusion drawn by Autarky Managing Director Brad North is entirely positive:

“At Tyre-Line, the Leuze 2D-code readers now work daily from morning to evening and help the company achieve significantly higher throughputs rates.”

@TheSensorPeople @AutarkySales #PAuto

Greenhouse reduces Carbon Dioxide emissions.

The Dutch horticultural sector aims to be climate-neutral by 2040. Scientists at Wageningen University & Research have therefore recently built a new demonstration greenhouse ‘Greenhouse 2030’ in an effort to find ways to reduce CO2 emissions as well eliminating the need for crop protection chemicals and optimizing the use of water and nutrients.

Greenhouses helping to reduce greenhouse gas emissions

Scientists at Wageningen University & Research (WUR) in the Netherlands have employed Vaisala carbon dioxide sensors in their research greenhouses for over a decade. Carbon dioxide is an extremely important measurement parameter in plant science, not just because plants need carbon dioxide to grow, but also because environmental emissions contribute to climate change, so enormous threats and opportunities surround this gas. As a world renowned research organisation, the value of the institute’s work is partly dependent on the accuracy and reliability of sensors, so it is important that its researchers do not compromise on sensor quality.

Wageningen has been one of the driving forces in research and technology development for greenhouse horticulture in the Netherlands. The institute’s expertise in the greenhouse cultivation of ornamental, fruit and vegetable crops is unique, and together with growers and technology partners, it has developed new cultivation systems, climate control systems, revolutionary greenhouse cover materials and other innovations. The application of these new technologies has made greenhouse horticulture in the Netherlands a world leader.

The Plant Research Institute operates over 100 greenhouse compartments at its Bleiswijk site, which means that researchers are able to generate a wide variety of environmental conditions. Typical environmental variables include light, water, growing medium, nutrients, (biological) pest/disease control, temperature, humidity and of course carbon dioxide (CO₂); all of which have significant effects on crop yields.

The Dutch horticultural sector aims to be climate-neutral by 2040. The Wageningen researchers have therefore recently built a new demonstration greenhouse ‘Greenhouse 2030’ for the cultivation of vegetables, fruit and flowers in an effort to find ways to reduce CO₂ emissions as well eliminating the need for crop protection chemicals and optimizing the use of water and nutrients. Pests and diseases are preferably tackled biologically, and the energy-efficient greenhouse reuses water and nutrients as much as possible; leading to cleaner cultivation and improved yields.

Carbon Dioxide in Greenhouses
Carbon dioxide is a by-product of many processes in the oil, gas and petrochemical industries, but it is also required by plants to grow through photosynthesis, so Dutch greenhouse operators have collaborated with the country’s industrial sector to utilise this byproduct and thereby contribute in the fight against climate change by lowering the country’s net CO₂ emissions. Globally, many greenhouse operators burn natural gas to generate CO₂, but this also generates heat that may not be needed in the summer months, so the utilisation of an industrial byproduct is significantly preferable.

Carbon dioxide was first delivered to Dutch greenhouses in 2005 via a pipe network established by the company Organic Carbon Dioxide for Assimilation of Plants (OCAP). Commercial greenhouse operators pay for this CO₂ supply, which is largely derived from a bio ethanol plant. A key feature of the Institute’s research is work to optimise the utilisation of CO₂, along with other plant growth variables. For example, the Institute has developed a simulation tool for CO₂ dosing: the “CO₂-viewer.” This programme monitors and displays the effects of a grower’s dosing strategy. For instance, it enables the evaluation of CO₂ dosing around midday compared with dosing in the morning. The computational results of such an evaluation take all relevant greenhouse building characteristics and climate control settings into account.

Monitoring Carbon Dioxide

CO₂ Probe

After around 10 years of operation, the institute is replacing around 150 of the older model probes with a newer model. The calibration of all probes is checked prior to the commencement of every project, utilizing certified reference gases. It is important that calibration data is traceable, so each probe’s calibration certificate is retained and subsequent calibration checks are documented. A portable CO₂ monitor (a Vaisala GM70) with a GMP252 CO₂ probe are also used as a validation tool to check installed probes, even though further calibration is not necessary.

Currently, the Institute’s installed probes provide 4-20 mA signals which feed into ‘climate computers’ that are programmed to manage the greenhouses automatically. This system also raises alarms if CO₂ levels approach dangerous levels for any reason.

CO₂ Sensor Technology
Carbon dioxide absorbs light in the infrared (IR) region at a wavelength of 4.26 μm. This means that when IR radiation is passed through a gas containing CO₂, part of the radiation is absorbed, and this absorbance can be measured. The Vaisala CARBOCAP® carbon dioxide sensor features an innovative micro-machined, electrically tunable Fabry-Perot Interferometer (FPI) filter. In addition to measuring CO₂ absorption, the FPI filter enables a reference measurement at a wavelength where no absorption occurs. When taking the reference measurement, the FPI filter is electrically adjusted to switch the bypass band from the absorption wavelength to a non-absorption wavelength. This reference measurement compensates for any potential changes in the light source intensity, as well as for contamination or dirt accumulation in the optical path. Consequently, the CARBOCAP® sensor is highly stable over time, and by incorporating both measurements in one sensor, this compact technology can be incorporated into small probes, modules, and transmitters.

The CARBOCAP® technology means that the researchers don’t have to worry about calibration drift or sensor failure.

Carbon Dioxide Plant Science Research
Two projects are currently underway evaluating the effects of different CO₂ levels on plant production. One is studying soft fruit and the other tomatoes; however with CO₂ playing such an important role in both plant growth and climate change, the value of accurate measurements of this gas continues to grow. Most of the greenhouses are now connected to the institute’s Ethernet and a wide variety of new sensors are continually being added to the monitoring network; providing an opportunity to utilise new ‘smart’ sensors.

Summary
The accuracy, stability and reliability of the CO₂ sensors at Bleiswijk are clearly vitally important to the success of the Institute’s research, particularly because data from one greenhouse are often compared with data from others.

The CO₂ supply has a cost; it is therefore important that this resource is monitored and supplied effectively so that plant production can be optimized.

Clearly, moves to lower the use of fossil fuels and develop more efficient energy management systems will help to reduce CO₂ emissions from the greenhouse sector. However, the importance of CO₂ utilization is set to grow, given the 2040 climate-neutral target and the world’s need to find new and better ways to capture CO₂ emissions in ways that are both sustainable and economically viable.

#Hortoculture #Environment @VaisalaGroup @_Enviro_News

Checking organic carbon content.

Methods for checking water quality are an incredibly important part of the many processes involved in ensuring we have access to safe drinking water. However, as contaminants can come from many different sources, finding a general solution for contaminant identification and removal can be difficult.

Purification processes for water treatment include removal of undesirable chemicals, bacteria, solid waste and gases and can be very costly. Utility companies in England and Wales invested £2.1 billion (€2.44b) between 2013 and 2014 into infrastructure and assorted costs to ensure safe drinking water.¹

One of the most widely used measures for assessing whether water is safe for consumption or not is the analysis of the organic carbon (TOC) content. Dissolved organic carbon content is a measure of how much carbon is found in the water as part of organic compounds, as opposed to inorganic sources such as carbon dioxide and carbonic acid salts.²   It has been a popular approach since the 1970s for both assessment of drinking water and checking wastewater has been sufficiently purified.

The proportion of organic carbon in water is a good proxy for water quality as high organic carbon levels indicate a high level of organisms in the water or, contamination by organic compounds such as herbicides and insecticides. High levels of microorganisms can arise for a variety of reasons but are often a sign of contamination from a wastewater source.

Testing TOC
Water therefore needs to be continually monitored for signs of change in the TOC content to check it is safe for consumption. While many countries do not specifically regulate for TOC levels, the concentrations of specific volatile organic compounds are covered by legislation and recommended levels of TOC are 0.05 ml/l or less.³

There are a variety of approaches for testing water for organic carbon. One approach is to measure the entire carbon content (organic and inorganic) and then subtract any carbon dioxide detected (as it is considered inorganic carbon) and any other carbon from inorganic sources. Another is to use chemical oxidation or even high temperature so that all the organic compounds in the sample will be oxidized to carbon dioxide, and measuring the carbon dioxide levels, therefore, acts as a proxy for the TOC concentration.

For wastewater plants, being able to perform online, real-time analysis of water content is key and measurements must be sensitive and accurate enough to pick up small changes in even low concentrations of chemical species. British legislation also makes it an offense to supply drinking water which does not adhere to legislation⁴, with several water suppliers being fined over a hundred million pounds for recent discharges of contaminated waters.⁵

Vigilant Monitors
One of the advantages of using carbon dioxide levels as a proxy for TOC content is that carbon dioxide absorbs infrared light very strongly. This means using nondispersive infrared (NDIR) detectors provide a very sensitive way of detecting even trace amounts of carbon dioxide.

Edinburgh Sensors are one of the world leaders in NDIR sensor production and offer a range of NDIR-based gas detectors suitable for TOC measurements of water.⁶ Of these, for easy, quick and reliable TOC measurements, the Gascard NG is an excellent device for quantifying carbon dioxide levels.⁷

Gascard NG
The Gascard NG is well-suited to continual carbon dioxide monitoring for several reasons. First, the device is capable of detecting a wide range of carbon dioxide concentrations, from 0 – 5000 ppm, maintaining a ± 2 % accuracy over the full detection range. This is important so that the sensor has the sensitivity required for checking TOC levels are sufficiently low to be safe for drinking water but means it is also capable of operating under conditions where TOC levels may be very high, for example in the wastewater purification process.

As it can come with built-in true RS232 communications for both control and data logging, the Gascard NG can be used to constantly monitor carbon dioxide levels as well as be integrated into feedback systems, such as for water purification, to change treatment approaches if the TOC content gets too high. UK legislation also requires some level of record-keeping for water quality levels, which can also be automated in a straightforward way with the Gascard.4

The Gascard NG is capable of self-correcting measurements over a range of humidity conditions (0 – 95 %) and the readings can be pressure-corrected with on-board electronics between 800 to 1150 mbar. Temperature compensation is also featured between 0 to 45ºC to ensure reliable measurements, over a wide range of environmental conditions.

Designed to be robust, maintenance-free and fail-safe, the Gascard NG also comes with several customizable options. The expansion port can be used for small graphical display modules for in-situ observable readings and TCP/IP communications can also be included if it’s necessary to have communications over standard networks. In conjunction with Edinburgh Sensor’s expertise and pre- and post-sales support, this means that the Gascard NG can easily be integrated into existing TOC measurement systems to ensure fast and accurate monitoring at all times.

NOTES

1. Water and Treated Water (2019),
2. Volk, C., Wood, L., Johnson, B., Robinson, J., Zhu, H. W., & Kaplan, L. (2002). Monitoring dissolved organic carbon in surface and drinking waters. Journal of Environmental Monitoring, 4(1), 43–47.
3. DEFRA (2019)
4. Water Legislation (2019),
5. Water Companies Watchdog (2019)
6. Edinburgh Sensors (2019),
7. Gascard NG, (2019),

#Pauto @Edinst

Managing NOx gas emissions from combustion.

Pollution can only be managed effectively if it is monitored effectively.

James Clements

As political pressure increases to limit the emissions of the oxides of nitrogen, James Clements, Managing Director of the Signal Group, explains how the latest advances in monitoring technology can help.

Nitrogen and oxygen are the two main components of atmospheric air, but they do not react at ambient temperature. However, in the heat of combustion, such as in a vehicle engine or within an industrial furnace or process, the gases react to form nitrogen oxide (NO) and nitrogen dioxide (NO₂). This is an important consideration for the manufacturers of combustion equipment because emissions of these gases (collectively known as NOx) have serious health and environmental effects, and are therefore tightly regulated.

Nitrogen dioxide gas is a major pollutant in ambient air, responsible for large numbers of premature deaths, particularly in urban areas where vehicular emissions accumulate. NO₂ also contributes to global warming and in some circumstances can cause acid rain. A wide range of regulations therefore exist to limit NOx emissions from combustion sources ranging from domestic wood burners to cars, and from industrial furnaces and generators to power stations. The developers of engines and furnaces therefore focus attention on the NOx emissions of their designs, and the operators of this equipment are generally required to undertake emissions monitoring to demonstrate regulatory compliance.

The role of monitoring in NOx reduction
NOx emissions can be reduced by:

• reducing peak combustion temperature
• reducing residence time at the peak temperature
• chemical reduction of NOx during the combustion process
• reducing nitrogen in the combustion process

These primary NOx reduction methods frequently involve extra cost or lower combustion efficiency, so NOx measurements are essential for the optimisation of engine/boiler efficiency. Secondary NOx reduction measures are possible by either chemical reduction or sorption/neutralisation. Naturally, the effects of these measures also require accurate emissions monitoring and control.

Choosing a NOx analyser
In practice, the main methods employed for the measurement of NOx are infrared, chemiluminescence and electrochemical. However, emissions monitoring standards are mostly performance based, so users need to select analysers that are able to demonstrate the required performance specification.

Rack Analyser

Infrared analysers measure the absorption of an emitted infrared light source through a gas sample. In Signal’s PULSAR range, Gas Filter Correlation technology enables the measurement of just the gas or gases of interest, with negligible interference from other gases and water vapour. Alternatively, FTIR enables the simultaneous speciation of many different species, including NO and NO₂, but it is costly and in common with other infrared methods, is significantly less sensitive than CLD.

Electrochemical sensors are low cost and generally offer lower levels of performance. Gas diffuses into the sensor where it is oxidised or reduced, which results in a current that is limited by diffusion, so the output from these sensors is proportional to the gas concentration. However, users should take into consideration potential cross-sensitivities, as well as rigorous calibration requirements and limited sensor longevity.

The chemiluminescence detector (CLD) method of measuring NO is based on the use of a controlled amount of Ozone (O₃) coming into contact with the sample containing NO inside a light sealed chamber. This chamber has a photomultiplier fitted so that it measures the photons given off by the reaction that takes place between NO and O₃.

NO is oxidised by the O₃ to become NO₂ and photons are released as a part of the reaction. This chemiluminescence only occurs with NO, so in order to measure NO₂ it is necessary to first convert it to NO. The NO₂ value is added to the NO reading and this is equates to the NOx value.

Most of the oxides of nitrogen coming directly from combustion processes are NO, but much of it is further oxidised to NO₂ as the NO mixes with air (which is 20.9% Oxygen). For regulatory monitoring, NO₂ is generally the required measurement parameter, but for combustion research and development NOx is the common measurand. Consequently, chemiluminescence is the preferred measurement method for development engineers at manufacturer laboratories working on new technologies to reduce NOx emissions in the combustion of fossil fuels. For regulatory compliance monitoring, NDIR (Non-Dispersive Infrared) is more commonly employed.

Typical applications for CLD analysers therefore include the development and manufacture of gas turbines, large stationary diesel engines, large combustion plant process boilers, domestic gas water heaters and gas-fired factory space heaters, as well as combustion research, catalyst efficiency, NOx reduction, bus engine retrofits, truck NOx selective catalytic reduction development and any other manufacturing process which burns fossil fuels.

These applications require better accuracy than regulatory compliance because savings in the choice of analyser are negligible in comparison with the market benefits of developing engines and furnaces with superior efficiency and better, cleaner emissions.

Signal Group always offers non-heated, non-vacuum CLD analysers for combined cycle gas turbine (CCGT) power stations because these stations emit lower than average NOx levels. NDIR analysers typically have a range of 100ppm whereas CLD analysers are much more sensitive, with a lower range of 10ppm. Combustion processes operating with de-NOX equipment will need this superior level of sensitivity.

There is a high proportion of NO₂ in the emissions of CCGT plants because they run with high levels of air in the combustion process, so it is necessary to convert NO₂ to NO prior to analysis. Most CLD analysers are supplied with converters, but NDIR analysers are not so these are normally installed separately when NDIR is used.

In the USA, permitted levels for NOx are low, and many plants employ de-NOx equipment, so CLD analysers are often preferred. In Europe, the permitted levels are coming down, but there are fewer CCGT Large Plant operators, and in other markets such as India and China, permitted NOx emissions are significantly higher and NDIR is therefore more commonly employed.

In England, the Environment Agency requires continuous emissions monitors (CEMS) to have a range no more than 2.5 times the permitted NOx level, so as a manufacturer of both CLD and NDIR analysers, this can be a determining factor for Signal Group when deciding which analysers to recommend. The UK has a large number of CCGT power plants in operation and Signal Group has a high number of installed CEMS at these sites, but very few new plants have been built in recent years.

New NOx analysis technology
Signal Group recently announced the launch of the QUASAR Series IV gas analysers which employ CLD for the continuous measurement of NOx, Nitric Oxide, Nitrogen Dioxide or Ammonia in applications such as engine emissions, combustion studies, process monitoring, CEMS and gas production.

Chemiluminescence Analyser

The QUASAR instruments exploit the advantages of heated vacuum chemiluminescence, offering higher sensitivity with minimal quenching effects, and a heated reaction chamber that facilitates the processing of hot, wet sample gases without condensation. Signal’s vacuum technology improves the signal to noise ratio, and a fast response time makes it ideal for real-time reporting applications. However, a non-vacuum version is available for trace NOx measurements such as RDE (Real-world Driving Emissions) on-board vehicle testing, for which a 24VDC version is available.

A key feature of these latest instruments is the communications flexibility – all of the new Series IV instruments are compatible with 3G, 4G, GPRS, Bluetooth, Wifi and satellite communications; each instrument has its own IP address and runs on Windows software. This provides users with simple, secure access to their analyzers at any time, from almost anywhere.

In summary, it is clear that the choice of analyser is dictated by the application, so it is important to discuss this with appropriate suppliers/manufacturers. However, with the latest instruments, Signal’s customers can look forward to monitoring systems that are much more flexible and easier to operate. This will improve NOx reduction measures, and thereby help to protect both human health and the environment.

Directing traffic smartly.

In the 17th century, Captain Frans Banninck Cocq, the central figure in Rembrandt’s masterpiece `The Night Watch’ (housed at the Rijksmuseum, pictured above) provided safety and security in Amsterdam. Today, the city relies on the Verkeer en Openbare Ruimte to ensure safe navigation through the busy streets. (See reproduction of the famous picture at bottom of this article)

Amsterdam is the largest city in the Netherlands, with a population of 2.4 million. The city is also one of Europe’s leading tourist destinations, attracting around 6 million people a year. Amsterdam’s oldest quarter, the medieval centre, is very small and has an incredibly complex infrastructure, with roads, tunnels, trams, metro, canals and thousands of bicycles. This creates one of the world’s most challenging traffic management environments, which the office for Traffic and Public Space (Verkeer en Openbare Ruimte) meets through vision, action and modern technology. This is typified by the new intelligent data communications network being installed to support the city’s traffic control system, for which they have selected advanced Ethernet switching and routing technology from Westermo.

In 2015, the municipality of Amsterdam created its own team that was responsible for the development and operation of the data communication network that supports the Intelligent Traffic Systems (ITS) in the city. Previously, this was managed by an external partner, but due to rising costs, and increasing performance and cybersecurity requirements, it was decided the best way forward was to take back full responsibility for the network.

Eric Bish, Senior Systems and Management Engineer and Project Manager and Albert Scholten, System and Management Engineer, were two key members of this team responsible for the Information and Communications Technology (ICT) systems for traffic control in Amsterdam.

Albert Scholten

“The existing communications network supporting the traffic control system had served us well for many years, but it had become outdated and the daily costs to maintain the leased line copper network was very high. With the challenges the city faced going forward, we needed to modernise our systems,” said Scholten.

“The old network was mostly based on analogue modems, multi-drop-modems, xDSL extenders and 3G routers from Westermo,” explained Bish. “These devices have proved to be very reliable, so when we started to look at the requirements for the new system, Westermo technology was given serious consideration.”

Project planning
“We worked closely with Axians, our supplier of network services, and Modelec Data Industrie, the distributor of Westermo products in the Netherlands. The collaboration between the three parties was essential to the success of the project. Modelec Data Industrie are very knowledgeable about industrial data communications and during constructive discussions regarding the system requirements they suggested that Westermo technologies would be a good choice for building a robust and reliable network for the future.

“From our meetings a roadmap was established. Our long-term plan is largely based on having a fibre optic infrastructure managed by Westermo Lynx and RedFox Ethernet switches. However, installing new cables is a costly and time-consuming process, so where existing fibre optic cabling is not already available, we have found the Westermo Wolverine Ethernet Extender to be extremely useful. This device allows us to create reliable, high speed, fully managed network solutions using the existing copper cables linking the traffic light systems. For remote connections, between the edge networks and the control centre, we have used Westermo MRD 4G cellular routers, which offer a redundant SIM option and simplifies the process of setting up IPSEC VPN’s.”

Equipment testing

Eric Bish

Before a large-scale implementation of the new system could begin, the Lynx switches and Wolverine Ethernet Extenders were tested at some of the less critical road junctions. To assess the Westermo MRD 4G cellular routers, a mobile test system was constructed and taken to popular parts of Amsterdam during King’s day, the annual Dutch national holiday and busiest day of the year. Despite the huge crowds swamping the mobile masts, the routers delivered excellent performance.

“Having met our required standards during testing, the Westermo devices were deployed extensively throughout the city and are now providing the data communications for several major traffic control systems. Over 1300 pieces of equipment are currently connected via the new network and with the traffic control systems being constantly upgraded this figure continues to grow.”

Westermo offers a broad range of products suitable for traffic control applications, which has helped us to meet all of our needs for this project. We have found the technology to be robust and reliable. The devices consume very low power, which means they generate little heat. This is important, as the switches are often installed in cramped, unventilated cabinets with other electronics that can be damaged if they get too hot.

“The Westermo Lynx switch is very versatile, offering an array of smart features and network connections. For example, the SFP option gave us the ability to easily switch between copper and fiber wiring, while the serial port enabled connection to legacy traffic light systems. The option to perform text-based configuration from a console port has supported our need for fine granular control and rapid mass deployment of devices. Every device received a consistent configuration, but we had the flexibility to adjust the configuration of specific devices, where required. This functionality has enabled us to install all the devices in a little over 12 months. This helped us to make significant savings because the costly leased lines to the datacenter could be terminated sooner.

Network capability
“While we were installing the new network, we needed to retain the old system and move the functionality across gradually. However, with the cost of maintaining the old leased line copper network was so high, we wanted the new network to be very simple and fast to implement. We started with a classic layer-2 approach, consisting of an MRD router and up to six Lynx switches or Line Extenders connected to it. Every Traffic Light Controller was then connected to a Line Extender or switch, depending on the existing cabling in place.

However, because it is difficult, time consuming and costly to install and maintain a data network of this size within a city such as Amsterdam, we knew the new network would eventually have to be able to support more than just the traffic light systems. In fact, it must support camera surveillance, traffic information systems, automatic number plate recognition camera and even public lighting systems. Critically, these other applications must be isolated from each other for security purposes, while changes or additions to the network must also be simple to achieve.

“Efficient use of the cable infrastructure is therefore critical, which is why we selected switches with layer 3 functionality at the start of the project. This enabled us to create a layer-3 network design. A clever combination of OSPF routing, local firewalling and layer-2 and layer-3 features has yielded a very flexible, secure and redundant gateway network design. The network is now sufficiently resilient to withstand common issues, such as cable damage and power outages.

“Using the Westermo Redfox switches, we will soon couple our updated network to the fiber optic rings used to control the city’s metro lines. This will provide fully redundant gigabit connections to our datacenter for many of our surveillance cameras and traffic systems.

“Using Westermo technology we have built a robust and reliable networking solution that will last for a long time. The technology offers the functionality we need to modernise the network and enable us to make quick system upgrades over the lifecycle of the system,” Bish added. “As far as we are aware, this is the most advanced network infrastructure in place in The Netherlands and to date the solution has performed flawlessly. We expect that within five years the industrial network will cover the whole of Amsterdam and its surrounding areas and this will almost completely rely on gigabit fiber links, with only a handful 4G connections still required.”

 

Use case 1: Traffic light control
There are several hundred traffic light systems throughout Amsterdam. These work autonomously, but can also be controlled centrally, which is one of the most critical tasks for the city’s department for traffic and public space. In the event of traffic congestion, traffic control centre operators can manage the flow of traffic and if necessary, reroute traffic to less crowded roads.

The traffic light control systems interconnect several traffic lights. The infrastructure connecting the traffic lights is a mix of existing copper cables and new fibre cables. However, in order to connect a string of traffic lights back to the control room, the city has been relying on leased lines. This solution is not only expensive, costing around EUR 2 million per year, but also does not provide the reliability required for a system of this magnitude. The savings made as a result of replacing the leased lines with the Westermo cellular routers is estimated to cover the cost of the network upgrade project within just three years.

Use case 2: Environmental Zone Enforcement
An environmental zone has been established in the central part of Amsterdam with the aim of decreasing pollution from motor vehicles. Vehicles that are not environmentally friendly are prohibited to enter the `green zone’ and automatic number plate recognition cameras have been installed to ensure that the restriction is followed by motorists. Approximately 80 control points have been established at the entrances to the city to monitor about three million cars every day. Between one and five ANPR cameras automatically read the vehicle registration numbers as they pass the control points. The photos are processed inside the camera, converted into simple text information and sent to the control centre through a secure encrypted IPSec VPN tunnel using the MRD 4G cellular router. The City of Amsterdam plan to participate in the European C-ITS smart traffic project, which will allow real-time traffic optimisation. This will mean that there will be a requirement for more bandwidth and lower latency so in time, the mobile connections will be replaced with a fibre optic network, using for example the Lynx and RedFox switches.

Use case 3: Traffic observation and situation assessment
The Amsterdam traffic is continuously monitored from the control centre to help operators maintain the flow of traffic, reduce congestion and minimise the risk of accidents. Operators make decisions based on the information provided by hundreds of cameras installed across the city. Many of the regular surveillance cameras are connected to the network via Westermo switches. The real-time video feed from the ANPR cameras can also be viewed for traffic controlling purposes. These are connected to the control room using Westermo MRD 4G cellular routers, which provide secure IPSec encrypted VPN tunnels. When traffic congestion occurs, the traffic control managers are permitted to disable the environmental monitoring system and activate predefined scenarios that reroutes the traffic to dissolve the congestion.

De Nachtwacht (The Night Watch)

@westermo @hhc_lewis #Netherlands

Gas sensing in the purification process of drinking water.

The processing of clean and safe drinking water is an international issue. Estimates suggest that, if no further improvements are made to the availability of safe water sources, over 135 million people will die from potentially preventable diseases by 2020.¹

Even within Britain, water purification and treatment is big business, with £2.1 billion (€2.37b 28/8/2019) being invested by utilities in England and Wales between 2013 and 2014.² Water purification consists of removing undesirable chemicals, bacteria, solids and gases from water, so that it is safe to drink and use. The standard of purified water varies depending on the intended purpose of the water, for example, water used for fine chemical synthesis may need to be ‘cleaner’ i.e. have fewer chemicals present, than is tolerable for drinking water, the most common use of purified water.

Purification Process
The process of water purification involves many different steps. The first step, once the water has been piped to the purification plant, is filtering to remove any large debris and solids. There also needs to be an assessment of how dirty the water is to design the purification strategy. Some pretreatment may also occur using carbon dioxide to change pH levels and clean up the wastewater to some extent. Here, gas monitors are used to ensure the correct gas levels are being added to the water and unsafe levels of the gas do not build up.

The following steps include chemical treatment, an filtration to remove dissolved ionic compounds.³ Then, disinfection can occur to kill any remaining bacteria or viruses, with additional chemicals being added to provide longer lasting protection.⁴ At all stages, the water quality must be constantly monitored. This is to ensure that any pollutants have been adequately removed and the water is safe for its intended purpose.

In-line gas monitors are often used as part of the water treatment process as a way of monitoring total organic carbon (TOC) content. Carbon content in water can arise from a variety of sources, including bacteria, plastics or sediments that have not been successfully removed by the filtration process.⁵ TOC is a useful proxy for water cleanliness as it covers contamination from a variety of different sources.

To use non-dispersive infrared (NDIR) gas monitors to analyze the TOC content of water, a few extra chemical reactions and vaporization need to be performed to cause the release of CO2 gas. The resulting concentration of gas can then be used as a proxy of TOC levels.⁶ This then provides a metric than can be used to determine whether additional purification is required or that the water is safe for use.

Need for Gas Monitors
NDIR gas sensors can be used as both a safety device in the water purification process as carbon dioxide, methane, and carbon monoxide are some of the key gases produced during the treatment process. ⁵ The other key use is for analysis of TOC content as a way of checking for water purity.⁷ NDIR sensors are particularly well suited for TOC analysis as carbon dioxide absorbs infrared light very strongly. This means that even very low carbon dioxide concentrations can be detected easily, making it a highly sensitive measurement approach.⁶ Other hydrocarbon gases can also easily be detected in this way, making NDIR sensors a highly flexible, adaptable approach to monitoring TOC and dissolved gas content in water.

Sensor Solutions
The need for constant gas monitoring to guide and refine the purification process during wastewater treatment means water purification plants need permanent, easy to install sensors that are capable of continual online monitoring. One of the most effective ways of doing this is having OEM sensors that can be integrated into existing water testing equipment to also provide information on water purity.

These reasons are why Edinburgh Sensors range of nondispersive infrared (NDIR) gas sensors are the perfect solution for water purification plants. NDIR sensors are highly robust with excellent sensitivity and accuracy across a range of gas concentrations. Two of the sensors they offer, the Gascard NG⁸ and the Guardian NG⁹ are suitable for detecting carbon monoxide, carbon dioxide or other hydrocarbon gases. If just carbon dioxide is of interest, then Edinburgh Sensors offers are more extensive range of monitors, including the Gascheck¹⁰ and the IRgaskiT.¹¹

The advantage of NDIR detection for these gases are the device initial warm-up times are less than 1 minute, in the case of the Guardian NG. It is also capable of 0 – 100 % measurements such gases with a response time of less than 30 seconds from the sample inlet. The readout is ± 2 % accurate and all these sensors maintain this accuracy over even challenging environmental conditions of 0 – 95 % humidity, with self-compensating readout.

The Guardian NG comes with its own readout and menu display for ease of use and simply requires a reference gas and power supply to get running. For water purification purposes, the Gascard is particularly popular as the card-based device is easy to integrate into existing water testing equipment so testing of gases can occur while checking purity. .
Edinburgh Sensors also offers custom gas sensing solutions and their full technical support throughout the sales, installation and maintenance process.

References
1. Gleick, P. H. (2002). Dirty Water: Estimated Deaths from Water-Related Diseases 2000-2020 Pacific. Pacific Institute Researc Report, 1–12.

2. Water and Treated Water (2019), https://www.gov.uk/government/publications/water-and-treated-water/water-and-treated-water

3. Pangarkar, B. L., Deshmukh, S. K., Sapkal, V. S., & Sapkal, R. S. (2016). Review of membrane distillation process for water purification. Desalination and Water Treatment, 57(7), 2959–2981. https://doi.org/10.1080/19443994.2014.985728

4. Hijnen, W. A. M., Beerendonk, E. F., & Medema, G. J. (2006). Inactivation credit of UV radiation for viruses, bacteria and protozoan (oo)cysts in water: A review. Water Research, 40(1), 3–22. https://doi.org/10.1016/j.watres.2005.10.030

5. McCarty, P. L., & Smith, D. P. (1986). Anaerobic wastewater treatment. Environmental Science and Technology, 20(12), 1200–1206. https://doi.org/10.1021/es00154a002

6. Scott, J. P., & Ollis, D. F. (1995). Integration of chemical and biological oxidation processes for water treatment: Review and recommendations. Environmental Progress, 14(2), 88–103. https://doi.org/10.1002/ep.670140212

7. Florescu, D., Iordache, A. M., Costinel, D., Horj, E., Ionete, R. E., & Culea, M. (2013). Validation procedure for assessing the total organic carbon in water samples. Romanian Reports of Physics, 58(1–2), 211–219.

8. Gascard NG, (2019), https://edinburghsensors.com/products/oem/gascard-ng/

9. Guardian NG (2019) https://edinburghsensors.com/products/gas-monitors/guardian-ng/

10. Gascheck (2019), https://edinburghsensors.com/products/oem/gascheck/

11. IRgaskiT (2019), https://edinburghsensors.com/products/oem-co2-sensor/irgaskit/

12. Boxed GasCard (2019) https://edinburghsensors.com/products/oem/boxed-gascard/

 

#Pauto @Edinst