Smart manufacturing standards.

A major international standards program on smart manufacturing will receive end-user input from the International Society of Automation (ISA), the developer of widely used international consensus standards in key areas of industrial automation, including cybersecurity, safety and enterprise-control integration.

In early November (2018), the International Electrotechnical Commission held the first meeting of a new IEC systems committee on smart manufacturing in Frankfurt (D). An IEC systems committee is intended to set high-level interfaces and functional requirements that span multiple work areas across the IEC and its partner, the International Organization of Standardization (ISO), to achieve a coordinated standards development plan.

The definition of smart manufacturing to be used by new IEC systems committee is:

Manufacturing that improves its performance aspects with integrated and intelligent use of processes and resources in cyber, physical and human spheres to create and deliver products and services, which also collaborates with other domains within an enterprise’s value chain. (Performance aspects can include agility, efficiency, safety, security, sustainability or other indicators. Enterprise domains, in addition to manufacturing, can include engineering, logistics, marketing, procurement, sales or other domains.)

Major supplier and government organizations from across the globe were well represented at the Frankfurt meeting, but participation from end users in industrial processing and manufacturing was noticeably low. However, ISA’s long-standing focus in its consensus industry standards on end-user performance, safety, and security, will be important in filling that void, as evident already in widely used IEC standards that are based on original ISA standards: 

• ISA-99/IEC 62443: Industrial Automation & Control Systems Security
• ISA-95/IEC 62264: Enterprise-Control System Integration
• ISA-88/IEC 61512: Batch Control
• ISA-84/IEC 61511: Functional Safety
• ISA-18 IEC 62682: Management of Alarms
• ISA-100/IEC 62734: Wireless Systems for Automation 

ISA’s participation will be facilitated through an IEC organizational liaison by which ISA standards and technical reports, both published and in development, can be directly circulated and reviewed within the systems committee as appropriate.

“The liaison status will enable ISA to participate more efficiently than would the traditional country-based structure of the IEC,” points out Charley Robinson, ISA’s Director of Standards, who attended the Frankfurt meeting. “This is important and appropriate because ISA’s standards development committees are open to experts from any country.”

In fact, experts from more than 40 countries participate in ISA standards—many on the committees that developed the original work for the widely used IEC standards noted above.

@ISA_Interchange #PAuto @IECStandards @isostandards

Bob Lally – Piezoelectric sensing technology pioneer.

Molly Bakewell Chamberlin, president, Embassy Global LLC pays touching tribute to an important instrument pioneer and innovator. She acknowledges the help of Jim Lally, retired Chairman of PCB Group in preparing this eulogy.

Bob Lally (1924-2018)

During my earliest days in the sensors industry, at PCB Piezotronics (PCB), I can still remember the excitement which accompanied publication of my first technical article. It was a primer on piezoelectric sensing technology, which ran some 15 years ago in the print edition of Sensors. About a month later, I recall receiving a package at PCB, containing both a copy of my article and a congratulatory letter. The article was covered in a sea of post-it notes, filled with new insights and explanatory diagrams. I recall marveling at the sheer kindness of anyone taking such time and interest in the work. I’d sent an immediate thank you, then received yet another encouraging response.  From that time onward, nearly each time I’d publish an article, another friendly envelope would arrive. I’d look forward to them, and the opportunities for learning and growth they’d offered.

As I’d soon come to know, those envelopes were sent by none other than PCB Founder, Bob Lally, who passed away last month at the age of 93. For me, Bob was my PCB pen pal, who along with his brother, Jim, helped me to develop a real appreciation for piezoelectric sensing technology. They made it fun. I also had the privilege of learning quite a bit about this kind, brilliantly complex and insightful person who was so helpful to me. To the sensors industry, Bob’s technical contributions were legendary. What is less known about Bob, however, were his equally remarkable histories, first as a decorated veteran of WW II; and later, as an innovator in STEM.

After graduating from high school in 1942, Bob entered military service, as part of the United States Army which helped liberate mainland Europe during World War II. His service was recognised with two Bronze Stars for bravery. When the hostilities ended, Bob returned home, and was able to benefit from a special U.S. government program which funded the university education of military veterans and their families. This benefit allowed Bob to attend the University of Illinois at Urbana-Champaign, where he earned both Bachelor of Science and Master of Science degrees in Mechanical Engineering with a minor in Mathematics. He graduated with high honors, as University co-salutatorian, in 1950. Bob also later continued this commitment to lifelong learning via studies at both Purdue and the State University of New York at Buffalo (NY USA).

Bob’s first engineering job upon graduation was as a guidance and control engineer at Bell Aircraft Corp. (Bell) in Buffalo, (NY USA). This a position in which he would serve for four years. He worked in test flight control systems R&D for experimental aircraft, glide bombs and guided missiles. He also supervised the inertial guidance group. It was from his work at Bell that Bob first learned about the application of piezoelectric sensing technology for the dynamic measurement of physical parameters, such as vibration, pressure, and force. That technology was first developed by Bob’s colleague, Walter P. Kistler, the Swiss-born physicist who had successfully integrated piezoelectric technology into Bell’s rocket guidance and positioning systems.

Original PCB Piezotronics facility in the family home of Jim Lally, ca 1967. Bob Lally, centre background, is operating a DuMont oscilloscope in the Test department.
Jim Lally, left foreground, leads the Sales department.

In 1955, Bob and some of his Bell colleagues decided to form what was the original Kistler Instrument Company. That company sought to further commercialize piezoelectric sensing technologies for an expanded array of applications and markets, beyond the aerospace umbrella. In addition to his role as co-founder, Bob remained at the original Kistler Instrument Company for 11 years, serving as VP of Marketing, while continuing his roles in engineering, production, testing, and sales. Upon learning that the company was being sold to a firm out of Washington State, Bob decided to form PCB Piezotronics. Established in 1967, PCB specialized in the development and application of integrated electronics within piezoelectric sensors for the dynamic measurement of vibration, pressure, force and acceleration. The original PCB facility had rather humble beginnings, with all sales, marketing, R&D and operations running from the basement of Jim Lally’s family home.

IR-100 Award plaque, presented to Bob Lally, 1983.

It was also in this timeframe that Bob became world-renowned for his capability to successfully integrate piezoelectric sensing technology into mechanical devices, setting a new industry standard for test and measurement. He was awarded multiple U.S. patents for these innovations, including the modally-tuned piezoelectric impact hammer, pendulum hammer calibrator, and gravimetric calibrator, all for the modal impact testing of machines and structures. The modally tuned impulse excitation hammer was further recognized with a prestigious IR-100 award, as one of the top 100 industry technical achievements of 1983.

Bob was also renowned for his successful commercialization of a two-wire accelerometer with built-in electronics. That concept was marketed by PCB as integrated circuit piezoelectric, or ICP. Bob’s 1967 paper for the International Society of Automation (ISA), “Application of Integrated Circuits to Piezoelectric Transducers”, was among the first formally published technical explanations of this concept. As Bob had detailed, the application of this technology made the sensors lower cost, easier to use and more compatible with industrial environments. Subsequent widespread industry adoption of these accelerometers created new markets for PCB, such as industrial machinery health monitoring, and formed a major cornerstone for the company’s success. In 2016, PCB was acquired by MTS Systems Corporation and employs more than 1000 worldwide, with piezoelectric sensing technologies still among its core offerings.

Beyond Bob’s many R&D accomplishments, he is known for his invaluable contributions to the establishment of industry standards and best practices, as a member of the technical standards committees of the Society of Automotive Engineers (SAE), Society for Experimental Mechanics (SEM), and Industrial Electronics Society (IES), among others. Bob also served on the ISA Recommended Practices Committee for Piezoelectric Pressure Transducers and Microphones, as well as the ASA Standards Committee for Piezoelectric Accelerometer Calibration. Many of the standards that Bob helped to develop, as part of these committees, remain relevant today.

Upon retirement, Bob remained committed to the education and training of the next generation of sensors industry professionals. He often gave tutorials and donated instrumentation for student use. Bob later continued that work as an adjunct professor at the University of Cincinnati. In the mid-2000s, he began to develop an innovative series of Science, Technology, Engineering, and Math (STEM) educational models. Each was designed to provide a greater understanding of various sensing technologies, their principles of operation, and “real life” illustrations of practical applications.

STEM sensing model, with adjustable pendulums, by Bob Lally.

Among Bob’s final works was a unique STEM model consisting of three adjustable connected pendulums. That model was used to illustrate the concept of energy flex transference and the influence of physical structural modifications on structural behavior. Bob continued his mentoring and STEM work nearly right up until his passing. He did so with unwavering dedication and enthusiasm, despite being left permanently disabled from his combat injuries.

In addition to co-founding two of the most successful sensor manufacturers in history and his many R&D accomplishments, Bob’s generosity of spirit shall remain an important part of his legacy. I, like many, remain truly grateful for the selfless and meaningful contributions of Bob Lally to my early professional development, particularly in my technical article work. It is an honour to tell his story.

• He is survived by his son, Patrick (Kathi) Lally of Orchard Park, New York; his grandson, Joshua Lally; his surviving siblings, Jim, MaryAnn (Wilson), and Patricia; and his many nieces, nephews, friends and colleagues.

• Special thanks to Jim, Kathi and Patrick Lally for their support and contributions to this article.

• All pictures used hear are by kind courtesy of the Lally family.

Society goes to the polls.

Irish candidate goes forward for most senior role in Automation Society

The polls were opened recently for the election of leadership positions for 2017 in the International Society of Automation (ISA). The ballot is for election of new leaders by direct vote of eligible ISA members.

This year for the first time a candidate from the Ireland Section has been nominated for the position of President-elect Secretary. This position is a commitment for three years, the first year as Secretary of the Society, the second year as World-wide President and the third as Past President.

Those nominated for this (and indeed all officer positions in the Societed) are subjected to a rigorous pre-nomination process before their name is placed on the ballot paper. Nomination for an elected Society leadership position is an honour accorded to only a small percentage of the ISA membership.

Brian J. Curtis (G E Healthcare) Cobh, County Cork, Ireland (right), is one of the candidates this year. He has an impressive leadership background both in the automation industry and in other sectors industrial, commercial and recreational. He has 35 years Pharmaceutical Control Systems experience.

Speaking recently he told us that he has been a member of the ISA for over twenty years and has served in most offices in the very active local section. “I joined my local section to access ISA technical meetings, technical papers, standards and networking opportunities.” However he was also willing to participate more actively in the running of the Section and later in the greater Society, in Europe and Globally.

Brian served in many portfolios within the Ireland Section down through the years including a term as section president (1999-2000). He became Vice President District 12 of the Society (Europe, Africa & Middle East) in 2013.  He also served on the ISA Executive Board 2013 to date, and also on the important ISA Finance Committee. The various society offices involved visiting sections in Europe and the Middle East as well as attendance at various Society governance and  leadership meetings.  His service through the years has been recognised by the Society, as a recipient of the Distinguished Society Services Award, as well as recognition at Section and District levels. He says “My current challenge is working with ISA on our five strategic goals!”

Voting in the Leadership Elections is relatively easy. Go to the ISA Home Page and look for the button “Vote Now” and follow the instructions.
Only eligible members may vote. You’ll need your ISA ID information of course.
The Ballot lists the candidates with a link to their Biographical details. The voting is simply a matter of ticking the candidate of your choice.

He shared his vision for the Society: “That ISA Sections and Divisions all work together so that membership and industry feel the benefits, both locally and globally, ensuring “ONE ISA” will prosper into the future.”

“I believe we must nurture the volunteer in the society and encourage sections, divisions and standards to work together across geographic and technical boundaries so as to harness and build upon the strength and integrity of ISA in meeting the automation challenges of the future.”

He is particularly in supporting the ISA’s pioneering work in the emerging area of cybersecurity. Industry and production methods are evolving at a fast pace and it is important to identify emerging trends and seize these as opportunities for our member’s and for automation.

He wants to strengthen the Society by encouraging co-operation and communications between sections, divisions, standards and all areas of ISA around the world. He is not afraid to support the tough strategic decisions that will allow ISA to continue to be the leader in the automation industry. It is important also to promote the lifelong opportunities that automation presents as a career for school and college graduates.

There are two other candidates for this position. They are Eric C. Cosman (OIT Concepts, LLC) Midland, Michigan, USA. He was one of the speakers at the groundbreaking Food and Pharmaceutical Symposium in Cork earlier this year. The other candidate is Glynn M. Mitchell (US Nitrogen) Greeneville, Tennessee, USA.

Although most of the Presidents of ISA since its foundation have hailed from the US there have been a handful of Presidents from other regions of the World.

#ISAuto #PAuto

Food & Pharmaceutical Futures.

ISA’s first international symposium outside of North America is adjudged a success.

From the time it was firsted mooted for Ireland in 2015 the planning for the 3rd ISA Food & Pharmaceutical Symposium was embraced with enthusiasm by the local Ireland Section. This was in Philadelphia early in 2015  and since then the ISA’s Food & Pharma Division under the able directorship of Canadian Andre Michel has ploughed forward overcoming setbacks and the not inconsiderable distances between North America and the capital of Munster. Chair of the symposium and former Ireland Section President, Dave O’Brien directed a strong committee charged with ensuring the this, the first such international symposium organised by the ISA outside of North America would be a resounding success.

And it was.

Venues were assessed, speakers recruited and the various minutiae associated with organising an international event were discussed, duties asigned and problems solved over many late night transatlantic telephone conferences. Using the experience of the ISA staff in North Carolina and the many years experience of organising table-top events and conferences in Ireland by the Ireland Section a very creditable event was staged at the Rochestown Park Hotel. With some justification the Symposium Chair could state before the event started “We have assembled a truly outstanding program this year, featuring some of the world’s most accomplished experts in serialization, process optimization, cyber security and alarm management to name a few. These experts will speak on the vital issues affecting food and drug manufacturers and distributors. We are delighted to have the opportunity to bring this event to Ireland for its first time outside of the United States!” Indeed upwards of 200 registrands attended the two day event and it was notable that the bulk of these stayed until the final sessions were completed.

• All through the event highlights were tweeted (and retweeted on the Ireland Section’s own twitter account) with the hashtag #FPID16. See also the ISA official release after the event: Food & Pharma symposium almost doubles in size!

ISA President Jim Keaveney (3rd from right) with some of the speakers ath the FPID Symposium

Technology and Innovation for 2020 Global Demands
Two fluent keynote speakers, Paul McKenzie, Senior Vice President, Global Biologics Manufacturing & Technical Operations at Biogen (who addressed “Driving Change Thru Innovation & Standards”) and Dr Peter Martin, VP and Edison Master, Schneider Electric Company (Innovation and a Future Perspective on Automation and Control) may be said to have set the tone. The event was also graced with the presence of ISA Internationa President for 2016 Mr Jim Keaveney.

We will highlight a few of the sessions here!

Serialization:
The important subject of serialization which affects all level of the pharmaceutical business especially in view of deadlines in the USA and the EU. From an overview of the need and the technology to a deep dive into the user requirements, this session provided the latest information on the world requirements and helping provide the solution needed in each facility. Speakers, as in most sessions, were drawn from standard, vendor and user organisations as well as state enforcement agencies.

Track & Trace:
In the parallel Food thread of the symposium the role of track and trace technologies were examined. Product safety, output quality, variability and uniqueness of customer requirements manufacturers are facing increasing demands on the traceability of raw materials, real-time status of manufactured goods and tracking genealogy of products throughout the value chain from single line to the multiple sites of global manufacturers. The evolution of data systems and technologies being offered means greater benefits for Industry and presenters Vision ID and Crest will show these solutions and the advantage of modernization.

 

Both threads came together for much of the event mirroring the similarity of many of the technologies and requirements of each sector.

Digitalization:
Digitalization in industry shows what bringing the worlds of automation and digitalization together provides true and advanced paperless manufacturing with more complex devices and interconnected data systems. This is an enabler to integrated operations within industry. Using MES as a core concept to create a Digital Plant and optimized solutions with data driven services was explained. And a practicale example of a plant was discussed showing the journey to paperless manufacturing and a real pharmaceutical strategy of integrating automated and manual operations.

 

Eric Cosman makes a point!

Cybersecurity:
Of course this is one of the key topics in automation in this day and age. Without implementing the proper preventative measures, an industrial cyber-attack can contribute to equipment failure, production loss or regulatory violations, with possible negative impacts on the environment or public welfare. Incidents of attacks on these critical network infrastructure and control systems highlight vulnerabilities in the essential infrastructure of society, such as the smart grid, which may become more of a focus for cybercriminals in the future. As well as threats from external sources steps ought to be taken to protect control and automation systems from internal threats which can cripple a company for days or months. This session highlighted the nature of these threats, how systems and infrastructure can be protected, and methods to minimize attacks on businesses.

 

Automation Challenges for a Greenfield Biotech Facility:
These were outlined in this session in the pharmaceutical thread. Recent advances in biotechnology are helping prepare for society’s most pressing challenges. As a result, the biotech industry has seen extensive growth and considerable investment over the last number of years. Automation of Biotech plants has become increasingly important and is seen as a key differentiator for modern biotech facilities. Repeatable, data rich and reliable operations are an expectation in bringing products to market faster, monitor and predict performance and ensure right first time delivery. This session provided the most topical trends in automation of biotech facilities and demonstrated how current best practices make the difference and deliver greater value to businesses.

Process Optimization and Rationalization:
Meanwhile in the Food & Beverage thread incremental automation improvement keeps competitiveness strong. Corporate control system standardization leads to constant demand for increases in production and quality.

Industry 4.0 (Digital Factory: Automate to Survive):

Networking between sessions

The fourth industrial revolution is happening! This session asked how Global Industry and Ireland are positioned. What did this mean to Manufacturer’s and Industry as a whole? The use of data-driven technologies, the Internet of things (IoT) and Cyber-Physical Systems all integrate intelligently in a modern manufacturing facility. Enterprise Ireland and the IDA headlined this topic along with the ICMR (Irish Centre for Manufacturing Research) and vendors Rockwell and Siemens.

OEE and Automation Lifecycle: Plant lifecycle and Operational Equipment Effectiveness

More networking

Worldwide today many of the over 60 Billion Euro spend in installed control systems are reaching the end of their useful life. However, some of these controls, operational since the 80’s and 90’s, invested significantly in developing their intellectual property and much of what was good then is still good now. Of course some aspects still need to evolve with the times. This requires funding, time and talent. For quite some time now there has been a skilled automation shortage at many companies leading organizations to outsourcing, partnerships and collaboration with SME’s to help manage the institutional knowledge of their installed control systems. With corporate leadership sensitive to return to shareholders, plant renovation approval hurdle rates are usually high when it comes to refreshing these control systems. In many manufacturing facilities, engineers and production managers have been asked to cut costs and yet still advance productivity. To solve this dilemma, many world class facilities continue to focus on driving improvements through the use of automation and information technology. Some are finding that using existing assets in conjunction with focused enhancement efforts can take advantage of both worlds. Here we were shown great examples of where innovation and such experiences are helping to create real value for automatio modernization.

 

Alarm management:
And of course no matter how sophisticated systems are Alarms are always require and neccessary. DCSs, SCADA systems, PLCs, or Safety Systems use alarms. Ineffective alarm management systems are contributing factors to many major process accidents and so this was an importan session to end the symposium.

The social aspect of this event was not forgotton and following a wine reception there was a evening of networking with music at the end of the first day.

Training Courses:
On the Wednesday, although the symposium itself was finished there were two formal all day training courses. These covered, Introduction to Industrial Automation Security and the ANSI/ISA-62443 Standards (IC32C – Leader Eric Cosman, OIT Concepts ), and Introduction to the Management of Alarm Systems (IC39C – Leader Nick Sands, DuP0nt). These, and other, ISA courses are regularly held in North America and the Ireland Section occasionally arranges for them in Ireland.

All in all the Ireland Section and its members may feel very proud in looking back on a very well organised and informative event which in an email from one of the attendees, “Thank you all, It was the best symposium I attended in the last 10 years!”

Well done!

#FPID16 #PAuto #PHarma #Food

The 2017 FPID Conference is scheduled for Boston (MA USA) for 16-17 May 2017.

Rewards for good automation reads!

The International Society of Automation (ISA) has announced the recipients of its 2015 author awards presented annually by ISA’s Publications Department. “Each year, ISA is proud to recognize and thank all of the talented authors and contributors who help develop, review and deliver outstanding ISA publications and technical resources to automation and control professionals throughout the world,” said Susan Colwell, director of ISA’s Publications Department and Publisher of ISA’s InTech magazine. Winners are recognized for their editorial contributions to a wide range of ISA publications, including ISA books; InTech, ISA’s bi-monthly magazine for automation and control professionals; and ISA Transactions, ISA’s bi-monthly professional journal dedicated to the science and engineering of measurement and automation. Winners will be honored at an awards luncheon at ISA’s Fall Leaders Meeting, 10-13 October in Louisville, Kentucky, USA. The luncheon will take place on Monday, 12 October.  Awards and award recipients The Keith Otto Award The Keith Otto Award recognizes the author or authors of the best article in InTech magazine. The award was presented to Leif Poulsen for his article, “Life-cycle and long-term migration planning: Successfully upgrading and replacing systems in a running production environment,” which appeared in the January/February 2014 issue of InTech. Poulsen is the senior specialist of automation and IT at NNE Pharmaplan. He holds a master’s degree and a doctorate degree in process engineering and is certified as a professional enterprise architect according to the TOGAF 9 standards. At NNE Pharmaplan, Poulsen is responsible for the development of technology, methods, and competencies within automation and IT and works as a senior business consultant for customers worldwide. He is an expert on business analysis and conceptual design of automation and IT solutions, including how to deploy such solutions effectively in a GxP regulated organization. He is an active member of ISA88 and ISA95 standards committees. The Nels Tyring Award The Nels Tyring Award recognizes the author or authors of the best published article in one of the Society’s journals. Allan Kern is this year’s recipient for his article, “Multivariable control performance: The case for model-less multivariable control,” which appeared in the July/August 2014 issue of InTech. Kern, P.E., possesses more than 35 years of process control experience. He has authored numerous papers on topics ranging from field instrumentation, safety systems and loop tuning to multivariable control, inferential control and expert systems. From 2001 to 2008, Kern served as automation leader at a major Middle Eastern refinery, where his responsibilities included deployment and performance of multivariable control systems. Since 2005, Kern has published more than a dozen papers on multivariable control performance. In 2012, he became an independent process control consultant serving clients worldwide. The Raymond D. Molloy Award The Raymond D. Molloy Award is presented annually in honor of Raymond D. Molloy’s contributions to the automation profession. Molloy was dedicated to the ISA publications program for more than 20 years, maintaining a keen interest in developing high-quality publications that met the needs of measurement and control professionals. This year’s award recipients are Terrence L. “Terry” Blevins, Deji Chen, Ph.D., Mark Nixon and Willy Wojsznis, Ph.D., whose book, Wireless Control Foundation: Continuous and Discrete Control for the Process Industry, outsold all other ISA books published in 2014. • Blevins, principal technologist in the applied research team at Emerson Process Management, has been actively involved in the application and design of process control systems throughout his career. He was instrumental in the establishment of Emerson Process Management’s Advanced Control Program. From 1998-2005, Blevins served as the team lead for the development of DeltaV advanced control products. From 1994-2013, he was the Fieldbus Foundation team lead for the development and maintenance of the Function Block Specification and editor of the SIS Architecture and Model Specifications. He is the US expert to the IEC SC65E WG7 function block committee that is responsible for the IEC 61804 function block standards. He is a voting member and chairman of ISA SP104-EDDL (Electronic Device Description Language) committee and is the technical advisor to the United States Technical Advisory Group (USTAG) for the IEC65E subcommittee. He is also a member of the USNC TAG (IEC/SC65 and IEC/TC65). He co-authored the following best-selling ISA books: Advanced Control Unleashed (2002), Control Loop Foundation (2010), and Advanced Control Foundation (2012). He has more than 50 patents and has written more than 80 papers on process control system design and applications. He received a bachelor of science degree in electrical engineering from the University of Louisville in 1971 and a master of science degree in electrical engineering from Purdue University in 1973. In 2004, he was inducted into Control Magazine’s Process Automation Hall of Fame. Blevins is an ISA Fellow. • Dr. Chen recently joined Tongji University as a professor at the Computer Science Department. His research will be focused on the industrial Internet, which is the continuation of his work at Emerson Process Management, where he was a member of the DeltaV future architecture team. Chen has been involved in process automation for almost two decades. He was among the first people who created OPC, and has worked on different fieldbuses, including WirelessHART. He co-authored the first definitive book, WirelessHART: Real-Time Mesh Network for Industrial Automation (2010), and translated the ISA best-selling book, Control Loop Foundation – Batch and Continuous Processes, into Chinese (2012). In 1999 he received a doctorate degree from the University of Texas at Austin; his thesis was titled, “Real-Time Data Management in the Distributed Environment.” Chen is an IEEE senior member and an ISA senior member. • Nixon,director of applied research at Emerson Process Management, has been involved in the process industries throughout his career. He started his career as a systems engineer working on projects in oil & gas, chemicals, and pulp & paper. He moved from Canada to Austin, Texas in 1988 where he has held various positions in both research and development. From 1995 through 2005 Nixon was lead architect for DeltaV. In 2006 he joined the wireless team, taking a very active role in the development of WirelessHART and IEC 62591. His current research includes control, data analytics, wireless, low power, virtualization, and operator interfaces. He has co-authored the following books: WirelessHART Real-Time Mesh Network for Industrial Automation (2010), Control Loop Foundation for Batch and Continuous Processes (2010), and Advanced Control Foundation (2012). He holds more than 85 patents. In 2012 he was inducted into Control Magazine’s Process Automation Hall of Fame. Nixon is an ISA Fellow. He received a bachelor of science degree in electrical engineering from the University of Waterloo in 1982. • Dr. Wojsznis, senior technologist at Emerson, has been involved in the development of advanced control products over the last nearly 25 years, focusing on model predictive control, auto tuning and data analytics. Over the previous 25 years of his career, he worked on developing computer control systems and applications. His professional work resulted in a number of successful and innovative advanced control products, more than 40 patents, and more than 50 technical papers. He received a control engineering degree (EE) from Kiev Technical University in 1964, a master of science degree in applied mathematics from Wroclaw University in 1972, and a doctorate degree from Warsaw University of Technology in 1973. He co-authored two best-selling ISA books: Advanced Control Unleashed (2002) and Advanced Control Foundation (2012). In 2010, Wojsznis was inducted into Control Magazine’s Process Automation Hall of Fame. He is an ISA Fellow. ISA Transactions Best Paper Award ISA Transactions Best Paper Award recognizes the best technical paper published in ISA Transactions, the ISA professional journal dedicated to the science and engineering of measurement and automation, over the previous year. This year’s award recipients are Junyong Zhai, Ph.D., and Wenting Zha. Their winning paper, “Global adaptive output feedback control for a class of nonlinear time-day systems”, ISA Transactions, Vol. 53, Issue 1,” was judged to be the best paper published in the journal in 2014. (ISA members have free online access to ISA Transactions. Non-ISA members can learn more about the journal by clicking here.) • Dr. Zhai received his doctorate degree in automatic control from Southeast University in Nanjing, China in 2006. From September 2009 to September 2010, he was a postdoctoral research fellow at the University of Texas at San Antonio. Currently, he is a professor at the School of Automation, Southeast University. Dr. Zhai has published more than 100 technical papers. His current research interests include nonlinear systems control, stochastic time-delay systems and switching control. Zha is a doctoral student at the School of Automation, Southeast University. From September 2014 to September 2015, she was a visiting doctoral student at the University of Texas at San Antonio. Her current research interests include stochastic nonlinear control, finite-time control and adaptive control.

Technology Modernisation of Plant Automation Systems.

The Ireland Section of ISA is holding its 2015 seminar this year in Dublin.

The theme of this year’s seminar is to showcase new developments within Technology in the Manufacturing/Service Industries realm under the banner of“Technology Modernisation of Plant Automation Systems”.  This is themed around system aspects that are required to allow a plant system to be upgraded for example to a new platform or utilising virtual the environment sphere.

The venue is to be the Crowne Plaza Hotel, Blanchardstown, Dublin 15 and the date 25th March 2015.

Given regulatory and cost pressures, driving technology modernisation and innovation programs with a change in plant systems can be a challenge. But it’s more important than ever. With the advent of evolving operating systems for computer based control systems and recent “end of support” for “old” operating systems such as XP, this places new challenges to system vendors and integrators in adopting new ways of upgrading existing legacy plant systems and ensuring that plant infrastructure is protected in the backdrop to new OS platforms. Utilising technologies such as virtualisation reduces physical hardware costs but requires investment in this environment.

Ensuring that plant systems are able to smoothly communicate from the plant floor layer to the corporate enterprise layer is another factor to consider in any approach with technology modernisation projects without interrupting daily plant operations and controlling technology risks from models going haywire.

This seminar will bring together key industry guest speakers who have successfully implemented such programs for “Technology Modernisation” along with industry solutions from vendors based on past case studies.

A number of vendors and guest speakers from industry will be contributing to the event during the day. Attendees will be able to meet and discuss with fellow industry colleagues their own experiences in technology modernisation.

InTech steams into your iPad!

We don’t usually plug automation publications per sé although we have from time to time publicised articles which we feel might be of interest to our visitors. One of the most respected publications in the Automation world is InTech, the periodical of the International Society of Automation. They have just launched a tablet version of the magazine – initially for the iPad but shortly for other platforms.

InTech Plus is a new mobile app from the ISA, for the Apple iPad that enables automation professionals to rapidly access, scan and digest a diverse range of technical and educational content—and utilize valuable tools and calculators—through a highly interactive and inviting format.  InTech Plus may be downloaded at no cost through the Apple App Store.

“The InTech Plus mobile app has great new content delivered in a new and engaging way,” said Peggie W. Koon, Ph.D., ISA President. “Downloadable free of charge, InTech Plus connects automation and control professionals to all things automation. It’s interactive, intuitive, fresh and fun. From the latest technology news and ‘how-to’ videos featuring ISA subject matter experts to Q&As, quizzes and calculators, our new mobile app delivers added value to automation professionals on the go.”

Because InTech Plus provides on-the-go access—whenever and wherever—to an extensive array of automation content and functionality, Dr. Koon says it supports the ISA mission of better connecting automation and control professionals with the information they need and want.

“In addition,” she says, “InTech Plus represents our commitment to innovation, and to pursuing the ongoing development of new tools, products and programs with the “coolest delivery” available to our members and the automation community at large.”

A fresh and engaging format designed for ease of use
As users move through InTech Plus, they will immediately notice they’re engaging in a totally new way to view and digest information. Highly colorful and visual in approach, the pages feature intuitive navigation that will guide you to captivating success stories, to best-practice overviews, and to “quick-read” call-out boxes and sliders—all of which encourage you to learn more and dig deeper.

“ISA is extremely excited to introduce InTech Plus to the automation community,” says Susan Colwell, Manager of ISA Publications Development. “There is so much to discover and explore. Useful information and tools are on display right at your fingertips. Tap on a button to read about a hot topic or view helpful conversion tables, or get a refresher on a specific area of automation fundamentals, such as how to select field instruments. Polish up on wireless devices, HMI, pressure transmitters, level, temperature, batch and so on. Take a quick quiz on CCST^® or CAP^® certification. A slide of a finger will lead you to the next feature, video, fun fact or news item. Download a calculation or scientific app on the go, when you need it most. You can even learn about the history of automation.”

InTech Plus content, which will be updated on a regular basis, is derived through a variety of authoritative sources, most significantly through the insights and perspectives of ISA’s world-renowned subject matter experts. In addition, the entire spectrum of ISA’s products and services—including its automation standards; education, training and certification programs; technical symposia; publishing resources and leadership development capabilities—is represented.

While InTech Plus is currently only formatted for the iPad, Colwell says additional formats are under development.

The US cybersecurity framework for implementation!

A unique, public-private partnership effort now turns to the plan’s implementation

The official rollout of the US Cybersecurity Framework, recognized this past Wednesday in an announcement delivered by President Barack Obama, represents the completion of a successful partnership effort among The White House, the Automation Federation and its founding organization, the International Society of Automation (ISA). Now, the second phase of the partnership—working together to implement the framework—begins.

US President Obama

The US Cybersecurity Framework, the result of a year-long initiative to develop a voluntary how-to guide for American industry and operators of critical infrastructure to strengthen their cyber defenses. is a key deliverable from the Executive Order on “Improving Critical Infrastructure Cybersecurity” that President Obama announced in his 2013 State of the Union address.

During the past year, representatives of the Automation Federation and the International Society of Automation (ISA) have been assisting the US government—at the White House’s request—to help develop and refine a draft of the US Cybersecurity Framework. Both organisations were sought out as essential government advisors given their expertise in developing and advocating for industrial automation and control system (IACS) security standards. The ANSI/ISA99, Industrial Automation and Control Systems Security standards (known internationally as ISA99/IEC 62443), are recognized globally for their comprehensive, all-inclusive approach to IACS security.

ISA’s IACS security standards are among the framework’s recommendations because they’re designed to prevent and mitigate potentially devastating cyber damage to industrial plant systems and networks—commonly used in transportation grids, power plants, water treatment facilities, and other vital industrial settings. Without these defenses in place, industrial cyberattack can result in plant shutdown, operational and equipment impairment, severe economic and environmental damage, and public endangerment.

A significant step forward in protection
President Obama, in his statement released on last Wednesday in Washington, DC, said that “cyber threats pose one the gravest national security dangers that the United States faces. I am pleased to receive the Cybersecurity Framework, which reflects the good work of hundreds of companies, multiple federal agencies and contributors from around the world.”

The 41-page framework takes a risk-management approach that allows organizations to adapt to “a changing cybersecurity landscape and responds to evolving and sophisticated threats in a timely manner,” according to the document.

Though the adoption of the framework is voluntary, the Department of Homeland Security (DHS) has established the Critical Infrastructure Cyber Community (C3) Voluntary Program to increase awareness and use of the Cybersecurity Framework. The C3 Voluntary Program will connect companies, as well as federal, state and local partners, to DHS and other federal government programs and resources that will assist their efforts in managing their cyber risks. Participants will be able to share lessons learned, receive guidance and learn about free tools and resources.

Terry Ives, Automation Federation Chair

Attending the Wednesday launch event in the nation’s capital was a contingent of Automation Federation officials, including Michael Marlowe, Automation Federation Managing Director and Director of Government Relations; Terry Ives, 2014 Chair of the Automation Federation; and Leo Staples, a past Chair of the Automation Federation who serves as leader of the Automation Federation’s Cybersecurity Framework team.

“Given that the risk of cyberattacks targeted to industrial automation and control systems across all industry sectors continues to grow, it’s important that the Automation Federation and ISA have been actively involved in the development of this national cybersecurity initiative,” said Ives. “The Cybersecurity Framework provides an effective, comprehensive approach for industry sectors to determine their vulnerability to these kinds of attacks and the means to mitigate them.”

Moving forward to implementation 
“Now that the Cybersecurity Framework has been officially launched by the Obama administration, we have been asked by The White House and the National Institute of Standards and Technology (NIST) to assist in the framework’s implementation,” reports Marlowe. “We are actively underway in planning a series of implementation seminars throughout the US and as far away as London.”

In fact, the first implementation seminar is to be conducted  on Friday, 21 February 2014 in Birmingham (AL USA). The seminar will be sponsored by the Automation Federation and the Alabama Technology Network, a Working Group of the Automation Federation.

At the seminar, representatives from the White House, NIST and leading cybersecurity subject matter experts will outline the provisions and details of the Cybersecurity Framework, and will illustrate why IACS security standards are such fundamental components of the plan and its implementation.

• Michael Daniel, Special Assistant to the US President and the Cybersecurity Coordinator makes a blog contribution here: Launch of the Cybersecurity Framework – What’s Next? (18/2/2014)

Cybersecurity cert programme launched!

Programme based on its ISA99/IEC 62443 series of industrial automation and control systems security standards

Drawing on its internationally recognised leadership and expertise in industrial automation and control systems security, the International Society of Automation (ISA) has developed a knowledge-based industrial cybersecurity certificate program.

Through the work of its Committee on Security for Industrial Automation & Control Systems (ISA99), the Society has developed the ANSI/ISA99, Industrial Automation and Control Systems Security standards (known internationally as ISA99/IEC 62443).

This new certificate program, the ISA99/IEC 62443 Cybersecurity Fundamentals Specialist Certificate, is designed to help professionals involved in IT and control systems security improve their understanding of ISA99/IEC 62443 principles and acquire a command of industrial cybersecurity terminology.

Developed by a cross-section of international cybersecurity subject-matter experts from industry, government and academia, the series of ISA99/IEC 62443 standards apply to all key industry sectors and critical infrastructure, providing the flexibility to address and mitigate current and future vulnerabilities in industrial automation and control systems.

The ISA99/IEC 62443 Cybersecurity Fundamentals Specialist Certificate will be awarded to those who successfully complete a designated, two-day ISA classroom training course, Using the ANSI/ISA99 (IEC 62443) Standards to Secure Your Industrial Control System (IC32), and pass a 75-question, multiple-choice exam.

While there are no required prerequisites to register for the certificate program and an application is not required to take the exam, it is helpful if interested professionals possess at least three to five years of experience in the IT cybersecurity field, with at least two of those years in a process control engineering environment in an industrial setting.

“Our new cybersecurity certificate program is another step forward in ISA’s development as a global leader in industrial cybersecurity standards, training and education, and in building on our commitment to meeting the needs of industrial control systems professionals throughout the world,” says Dalton Wilson, ISA’s Manager of Education Services.

Throughout 2013, both ISA and its sister organisation, the Automation Federation, have played prominent roles in helping the US government develop a national Cybersecurity Framework designed to thwart a potentially devastating cyberattack on critical infrastructure, such as a power plants, water treatment facilities and transportation grids.

The exam
The paper/pencil-formatted version of the ISA99/IEC 62443 Cybersecurity Fundamentals Certificate Program exam is available now. The electronic version will be available through the Prometric global network of testing centers during the first quarter of 2014.

In order to sit for the exam, applicants must register for both the aforementioned ISA course (IC32) and exam, and successfully complete the course.

The exam will cover the following areas:

• Understanding the Current Industrial Security Environment
• How Cyber Attacks Happen
• Creating a Security Program
• Risk Analysis
• Addressing Risk with Security Policy, Organization, and Awareness
• Addressing Risk with Selected Security Counter Measures
• Addressing Risk with Implementation Measures
• Monitoring and Improving the CSMS
• Designing/Validating Secure Systems

Certificate renewal requirements
Because the ISA99/IEC 62443 Cybersecurity Fundamentals Certificate Program is a certificate and not a certification, certificate holders are not required to renew the ISA99/IEC 62443 Certificate.

However, once obtained, the certificate will only be considered current for three years. After the three-year expiration date, a certificate holder will no longer be able to claim that he or she holds a current/active ISA99/IEC 62443 certificate. In order to extend the current status of an expired certificate, a certificate holder must register for and take the related ISA99/IEC 62443 Certificate Knowledge Review. A score of 70% or higher is required to extend the current status of a certificate.

2014 lineup of technical division symposia announced!

Deadlines for abstract submission are fast approaching

The International Society of Automation (ISA) has announced the dates, locations and Call for Papers (where applicable) for its technical division symposia for 2014.

Download ISA Brochure (pdf)

These annual technical division symposia bring together innovators, thought leaders and other automation and control professionals around the world to explore and discuss the latest technologies, practices and trends, and gain high-value, peer-reviewed technical content across a wide variety of automation fields and disciplines.

There are several new or innovative features to be seen in the list. There are two new arrivals on the slate. These are the Food and Pharmaceutical Industries Division Symposium scheduled for their HQ in North Carolina (USA) 5-6 March 2014 and the  Process Control & Safety Symposium, which will be held in Houston (TX USA) 6-9 October 2014.  

Another innovation is the holding of one of these symposiums in Europe. The 60th ISA International Instrumentation Symposium will be held in England (London) in June (23-27 June 2014). This is possible the first time one of the main-stream seminars has been held outside of continental North America.

We notice that the 9th Sales & Marketing Summit will be held on-line. Again this is a first from the ISA for one of their ‘main-line’ conferences. The dates are 9-11 September 2014.

Details of the full slate of symposia may be accessed for the ISA website here!

The Society also publishes a Training Monthly which lists training courses and webinars.

Plan now to attend the 2014 ISA technical symposium or conference of your choice and professional interest and expertise.